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Our Garbage destruction systems also known as thermal waste decomposition machine, works on the scientific principle of Magnetic partial Pyrolysis.

These machines are manufactured under 2 brand names Swatch ™ & Eco bean ™ .

Magnetic Pyrolysis is an entirely new approach to waste destruction that does not require any type of fuel, it uses minimal electricity and less emissions. This process generates reactive oxygen under plasma condition and in turn reacts with organics to generate fuel gases and the same will be used as fuel to further combustion processes. In this process all the organic matter completely decomposes and completes a pollution-free disposal of organic mixed solid waste. This also controls the running cost of the machine.

It uses a unique technology; wherein the maximum operating temperature inside the system would be approximately up to 700° C. The process involves a magnetic flux created with the controlled oxygen presence inside the magnetisation induced plasma chamber, which ensures the complete combustion and decomposition of waste into ceramic ash. (Complete decomposition). This system of waste decomposition is capable of decomposing all types of rural, urban, Semi-urban generated mixed solid waste including paper, plastic, rubber, cloth, leaves, kitchen waste, vegetarian & non-vegetarian waste, poultry waste etc.

The magnetic pyrolysis machine is capable of handling up to 30% moisture containing wastes. It is capable of decomposing waste in the ratio 70:30 – dry /wet. India generates a lot of wet waste. While the Government strictly directs everyone to segregate waste on a daily basis, into wet and dry - it is not done efficiently. This burden on non-segregated waste then falls on the municipalities and city corporations. It is also capable of decomposing this non-segregated waste in the said ratio. Moreover, additional dryers and heaters can be installed for quick drying of wet waste to improve the efficiency of the machine.

The magnetic pyrolysis machine also is capable of destroying waste to a great degree. The quantity of waste destruction cum ceramic waste generation is in the ratio of 1 by 300. Which means 1000 Kg of mixed solid waste can be destructed to 3-4 Kg of nontoxic by-product. The by-product in this system is ceramic ash and it is complying with the TCLP test. Since it is not toxic and had the commercial value, the same may be used in the tiles and ceramics industry. Ceramic ash is the waste which is generated in this process and has no sludge formation.

During thermal decomposition of MSW waste by the way of magnetic pyrolysis, creates the least amount of flue gases (natural draft) which then goes through a spray tower scrubber to remove particulates and any acidic fumes and secondary heater (1100oC) is provided with residence time of 30Sec to decompose if any Dioxin & Furan.

The stack emission monitoring has been conducted through NABL & MoEF approved Lab as per the incinerator emission guidelines and complies with all the parameters of Pollution control board.

ASH

The fact that the waste is processed in plasmic stage at high temperatures helps in reducing the waste to inert ash in closed environment thus eliminating all the pathogenic contamination or any kind of foul smell if any. The waste or ash has zero calorific value and zero contamination post processing and it can be used to make cement tiles or bricks.

GASES

The waste gases emitted in the process pass through scrubbing and secondary heating chamber there by removing all the deposits and gases before passing to the environment. The machine there by proves that it can be used for hazards waste or covid waste generated at various hospitals quarantine centres etc and eliminated with zero energy consumption for the process and very little consumption for the elimination of gases and other deposits.

Benefits / Advantages
  • Destructs all kinds of Waste.
  • Minimal Power/Fuel required to ignite and later no power for garbage disposal
  • De-Centralized Method of Disposal avoids transportation and Land Filling of Covid Garbage
  • Manufactured with different sizes to suit the requirement
  • The emissions from System are complying with PCB Incinerator Emission Standards.
  • Easy to Operate and Maintenance free with almost no running cost \No Toxic smoke/gases are emitted even after dumping petrochemical substances like Plastic, Tires, Vinyl etc after processed.
  • Volume of Garbage is reduced to 1/200 to 1/300 times after Destruction It eradicates all septic/poisonous substances
Specification
  • Capacity of the Machine Volumetrically: 250 Kgs to 10 Tons .
  • Material for Disposal: Mixed Solid Waste (MSW) Dry & Wet, Inert Waste, Sanitary napkins pads, Diapers, Sanitizers used bottles, Used PPE kits, aprons, Polyethylene bags, and Non Vegetarian waste. Masks, Gloves, Plastic sheets and Plastic scraps. Avoid liquid waste, stones, Metal & glass.
Not for bio medical waste treatment
  • Material Characteristics: Solid Waste with less moisture .Avoid Water / Liquid MSW Waste.
  • Main chamber material Construction (One loading chamber): MS Cylinder construction, Mild Steel Channels & Angles with casting or advanced Insulation material, outside heat resist material will be fixed size.
  • No of Feeds: 2 - 3 per a day
  • Duration of Process: 7 - 8 Hrs
  • Electrical Consumption: 1.5 - 18 Amps
  • Feeding Process: Manual, Semi Automatic & Conveyor
  • Connected Load: 350 W to 4 KW
  • Power Source: AC 230 V Single Phase
  • Temperature: 350 -700 Degree Celsius
  • Surface finished: Mild Steel
  • Safety Features: Pressure release valve, Temperature reading sensor
  • Sludge Ejection Ejector chain with scrapper blade set, manual operation for cleaning of collected sludge from the settling tank
  • Paint: Industrial top grade apex painting
  • Motors & Control Panels: 2 Motors (To operate Air Tank Doors & Auto Ignition for Heaters & 3 Control Panels
  • Scrubbing Tanks: 2 Units
  • Chimney: 10 -30 Meters with Heater above Technology to destruct Hazardous fumes